Peanut butter filling machine is one of the common equipments in peanut butter production. However, due to the poor viscosity and fluidity of peanut butter, the problem of sauce waste is easy to occur in the filling process. It not only increases the production cost, but also has a certain impact on the environment.

So, how to prevent sauce waste by optimizing the peanut butter filling machine?

1. Accurate measurement system

Modern peanut butter filling machines are usually equipped with high-precision metering systems. By using advanced sensors and control technology, we can ensure that the quantity of each filling is accurate and avoid waste caused by excess or shortage. In addition, quantitative control can also improve product consistency and improve consumer satisfaction.

2. Optimize the nozzle design

The design of peanut butter filling machine nozzle directly affects the fluidity of sauce. The specially designed drip-proof nozzle can quickly cut off the sauce flow at the end of filling, so as to avoid excess sauce dripping out of the bottle or on the conveyor belt, thus reducing waste. At the same time, the nozzle should be made of materials that are not easy to adhere to peanut butter to reduce the difficulty of cleaning.

3. Reduce residual design

Peanut butter is easy to remain on the walls of pipes and containers because of its strong viscosity. In order to solve this problem, the internal pipes and containers of the peanut butter filling machines are usually made of smooth stainless steel and designed to be easy to clean. In addition, adding a wall scraping device or using vacuum-assisted discharging technology can also effectively reduce the residue.

4. Automation and intelligent control

Introducing automation and intelligent control system is another key measure to eliminate waste. For example, by monitoring the filling process in real time, abnormal situations can be found and adjusted in time. In addition, intelligent equipment can automatically optimize the filling speed and pressure according to the viscosity of sauce and production requirements, thus improving efficiency and reducing waste.

5. Regular maintenance and cleaning

The long-term stable operation of equipment is inseparable from regular maintenance and cleaning. For peanut butter filling machine, cleaning pipes, nozzles and other key components in time can not only avoid residue accumulation, but also reduce the waste of sauce caused by equipment failure.

The above are some solutions to prevent peanut butter waste when using peanut butter filling machine, hoping to help you use peanut butter filling machine better.